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Beyond Precision Manufacturing: the rise of algorithm-driven optics

July 2, 2026 - Manuel Aschwanden


For most of photonics history, the job of an optical component was simple: don’t change. Design it precisely, manufacture it consistently, and keep it fixed. That philosophy built an industry. It also quietly became a ceiling.

I say this as someone who spent years trying to convince engineers that a lens which changes shape is not a compromise, it’s a better design. The resistance was real. Optics people are trained to think of variability as error. Tunability felt like admitting you hadn’t solved the problem properly.

I believe the opposite is true. The fixed lens is our vacuum tube.

The applications driving photonics growth today -machine vision, laser processing, AR/VR, medical imaging, AI infrastructure- have one thing in common: they operate under constantly changing conditions. Temperature shifts, vibration, manufacturing variance, scene dynamics. A fixed optical design handles one condition well and tolerates the rest. That tolerance gap is becoming a real engineering problem, not a theoretical one.

The conceptual shift matters more than any specific technology. Engineers are no longer asking how to design a fixed optical setup. They’re asking what the optical system should do at any given moment. That’s a fundamentally different question, and it leads to fundamentally different architectures.

Tunable lenses that adjust focus in milliseconds without moving parts. Adaptive mirrors that correct wavefront errors in real time. Beam steering elements controlled by software rather than mechanics. These are not experimental curiosities. They are replacing multi-component mechanical assemblies in production environments right now.

There’s a system-level logic to this that I think is still underappreciated. Traditional optical systems manage complexity mechanically — motors, actuators, precision assemblies that are bulky, slow, and wear out. Adaptive systems shift that complexity into control algorithms. The hardware gets simpler. The intelligence moves into software. A single tunable component replaces several fixed ones.

Once optics becomes software-controlled, something else happens: it converges naturally with AI. Imaging systems that optimize themselves to scene conditions. Laser systems that correct beam quality during operation. AR devices that adjust to individual users. This isn’t a roadmap, it’s already happening in early production systems.

The business consequence is significant and, I think, underappreciated by many in our industry. When optics becomes a controllable function rather than a fixed component, value migrates. From hardware tolerances to algorithms. From the component to the system. Companies that treat photonics purely as a precision manufacturing problem may increasingly face commoditization pressure. The ones that define how adaptive optics is integrated and orchestrated are likely to capture a larger share of the value created. This shift in value creation also presents a significant challenge for the photonics industry itself. Companies that historically focused purely on optical components will increasingly need expertise in software, control systems, electronics, and AI-driven system integration. Building this next generation of adaptive optical systems will require not only technological innovation, but also new partnerships, interdisciplinary talent, and closer collaboration across the photonics value chain.

Personally, I don’t think this transition will take decades. The demand is already here. The question for every photonics company is simply whether to lead it or follow it.

Optics won’t be a fixed constraint much longer. It will be a capability you dial in on demand.